Equipment & Technology

Advanced Manufacturing & Quality Assurance

Cutting-edge technology
Proven reliability.

In the production of complex PCBs, technological feasibility and absolute reliability go hand in hand. That’s why we exclusively partner with carefully audited manufacturing partners in Taiwan, combining state-of-the-art equipment with seamless inspection processes.

Laserbohrsystem

European precision.
Asian scalability.

For high-density HDI PCBs, our partners rely on state-of-the-art laser drilling and micro-machining systems 'Made in Germany.' This enables the reliable realization of highly complex layouts directly in volume production.

  • High-precision microvia processing.

    Precise laser ablation for ultra-fine drilling, ideal for modern BGA designs and any-layer HDI architectures.

  • Depth control for blind vias

    Exact control of laser energy to realize demanding via structures without stressing the copper layers.

  • Gentle laser technology

    Contactless processing reduces mechanical stress – ideal for sensitive HF materials.

Automatische Optische Inspektion (AOI)
Seamless Quality Assurance.

Optical Inspection.
Flawless Circuit Patterns.

For fine-line designs and complex multilayer structures, visual quality control is an absolutely critical factor. To guarantee maximum yield and reliability, our manufacturing partners in Taiwan rely on high-resolution AOI systems (Automated Optical Inspection). Each individual copper layer is fully scanned before lamination and checked for microscopic deviations.

  • High-Resolution Defect Detection.

    Precise scanning of the finest structures for immediate identification of micro-shorts, breaks, and minimal deviations in trace width.

  • Intelligent Algorithms & Image Processing.

    Advanced software minimizes false calls and ensures efficient, end-to-end quality control, even in extremely dense HDI layouts.

  • Complete Traceability

    Seamless digital documentation of every inspection step. This is an essential requirement for safety-critical applications in the automotive and medical technology sectors.

Automatische Visuelle Inspektion (AVI)
Perfection Before Delivery.

Visual Inspection.
Flawless End Products.

After complex manufacturing, the final surface and solder mask inspection is crucial for smooth processing in assembly (PCBA). Our manufacturing partners use state-of-the-art AVI systems (Automated Visual Inspection) to scan each PCB for the smallest cosmetic and functional anomalies before delivery. This ensures perfect solderability and uncompromising reliability.

  • Precise Surface and Pad Control

    High-resolution camera systems detect even microscopic scratches, oxidation, or residues on SMD and BGA pads to ensure optimal solderability.

  • Precise Solder Mask Inspection.

    Reliable detection of solder mask peeling, blistering, or minimal shifts that could lead to critical assembly defects in high-density components.

  • Automated Final Approval.

    Camera-assisted comparison with the original CAD/Gerber data minimizes human errors during final inspection and ensures that only boards meeting specifications leave the factory.

Vertikale kontinuierliche Nickel-Gold-Beschichtungslinie
Precise Surface Finishing.

ENIG Coating.
Uniform Layer Thickness.

For demanding assembly processes such as wire bonding or fine-pitch SMT, excellent pad planarity is essential. Our manufacturing partners use modern vertical continuous nickel-gold plating lines (VCP). This system ensures superior uniformity of layer thickness compared to conventional methods and guarantees optimal solderability across the entire PCB.

  • Superior Planarity.

    Ideal for BGA components with the smallest pitch. The flat surface prevents components from rocking during assembly.

  • Process Stability Through VCP

    The vertical, continuous process minimizes chemical inclusions and ensures extremely uniform deposition of nickel and gold.

  • Optimal Long-Term Solderability.

    Perfect protection against oxidation. Precisely controlled gold thickness ensures reliable solder joints and extends shelf life.

Vakuum-Drucksystem zum Verfüllen von Bohrungen
Advanced Via Technology.

Via Plugging.
Void-Free Vacuum Filling.

For modern high-density designs, via-in-pad technology is indispensable. To ensure maximum reliability during the assembly process, our partners use specialized vacuum pressure systems to fill holes and vias with conductive or specialty resins. This process guarantees complete, void-free filling even for the smallest drill diameters.

  • Prevention of Air Entrapment

    The vacuum environment ensures that no residual gas remains in the hole, preventing outgassing issues during reflow soldering.

  • Perfect Planarity for Via-in-Pad.

    After controlled filling and subsequent grinding, an absolutely flat surface is achieved, ideal for precise SMD component placement.

  • Optimized Thermal Management.

    The use of thermally conductive pastes enables a significant improvement in heat dissipation through the PCB.

Certifications & Engineering.

Uncompromising Quality.
Certified Safety.

Compliance with international industrial standards is our absolute foundation. Our Taiwanese manufacturing network operates according to the strictest global quality management systems to guarantee you maximum reliability.

IATF 16949

Quality management system for the automotive industry. Guarantees continuous improvement and error prevention in the supply chain.

ISO 13485

Specific requirements for the design and manufacturing of printed circuit boards for critical medical devices and diagnostic equipment.

AS9100D

Standard for aerospace. Ensures complete traceability and maximum reliability under extreme conditions.

ISO 9001 & 14001

Certified quality and environmental management for sustainable, efficient, and resource-saving production processes.

IPC Class 2 & 3 / UL

Manufacturing and inspection strictly according to IPC-A-600 standards, using flame-retardant base materials certified to UL 94V-0.

RoHS & REACH

Full compliance with global environmental regulations. 100% lead-free processes and exclusion of hazardous substances.

Proactive Engineering Support.

A perfect end product starts with the layout. Our engineering team analyzes your Gerber data before production as part of a comprehensive DFM (Design for Manufacturing) review. We assist with complex impedance calculations for high-frequency signals, optimize layer stacks to prevent warpage, and provide targeted advice on selecting the appropriate base material for your specific thermal requirements.

Transparency & Full Responsibility.

For us, quality does not end with delivery. We stand fully behind the performance of our manufacturing network. Should a process-related deviation occur despite 100% E-testing, AOI, and strict final inspection, we take full responsibility. We do not make excuses, but immediately provide transparent root-cause analyses (8D report) and ensure rapid, solution-oriented corrective action. Your project success is our benchmark.

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